QA / QC Engineer (Mechanical Engineering)

1. Project Planning and Coordination

Reviewing drawings and specifications: Understanding piping layouts, isometrics, P&IDs (Piping and Instrumentation Diagrams), and material specifications.

Planning resources and timelines: Developing schedules for the piping installation phases.

Coordinating with different teams: Including procurement, construction, quality control, and contractors for the supply and installation of piping materials.

Permitting and approvals: Ensuring necessary permits and clearances for piping work are in place.

2. Installation and Construction Supervision

Site supervision: Monitoring the installation of piping systems to ensure compliance with design, safety standards, and project timelines.

Material management: Overseeing the delivery and quality of piping materials, including pipes, fittings, valves, and supports.

Construction methods: Ensuring proper installation methods, such as welding, threading, and bolting, are followed per standards.

As-built documentation: Verifying the piping system after installation and creating as-built records.

3. Quality Assurance and Compliance

Inspection and testing: Overseeing inspections such as hydrostatic testing, pneumatic testing, and NDT (non-destructive testing) to ensure piping integrity.

Ensuring compliance with codes: Adhering to industry standards like ASME, ANSI, and API in piping design and construction.

Ensuring safety standards: Implementing proper safety procedures, including isolation of pipelines, and ensuring hazardous materials are handled properly.

4. Troubleshooting and Problem Solving

Resolving design issues: Addressing any issues or discrepancies between the design and on-site conditions.

Managing change orders: Handling modifications or changes in design that impact the piping work.

Problem-solving: Quickly resolving any technical or operational challenges during installation.

5. Documentation and Reporting

Daily and weekly progress reports: Keeping the project manager updated on the progress of the piping installation.

Documentation: Ensuring that all required documentation, including test reports, inspection reports, and project files, are accurate and complete.

6. Collaboration with Other Disciplines

Working with other engineers: Collaborating with civil, mechanical, and electrical engineers to ensure smooth integration of piping systems with other plant processes.

Ensuring compatibility: Ensuring that piping systems align with other systems such as instrumentation, HVAC, and structural components.

7. Cost and Resource Management

Budget monitoring: Tracking the costs related to piping materials, labor, and equipment.

Resource allocation: Managing labor, tools, and equipment necessary for the piping installation.

This work scope demands strong technical, organizational, and leadership skills to manage the challenges that come with piping projects in process plants.